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Staying the Course

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 An accident during an off-road desert race stole Jamie Harrison’s ability to walk. But through perseverance and years of hard work, he has returned to once again conquer the event that so very nearly destroyed him. By Tracey Porter

The June long weekend will always hold special significance for fitter and offroad motorbike enthusiast Jamie Harrison. It was on that weekend in 2021 when a horrific high-speed accident almost cost the 54-year-old his life. And it was on that same weekend in 2024 that he conquered seemingly insurmountable physical and psychological challenges to boldly reclaim it.

Harrison, whose love affair with motorsport began when he was just eight, grew up in the country and spent all his spare time off-road racing.

Despite moving to Clontarf in Brisbane’s north later in his life, Harrison remained a thrill seeker at heart. For over a decade he was a regular race competitor in the extreme Finke Desert Race. Affectionately known as The Finke, the one-of-a-kind annual event sees hundreds of bikes and more than 150 buggies covering 452 kilometres of terrain from Alice Springs to the remote community of Finke and back over two days.

In 2021, Harrison was fiercely contesting The Finke, sitting in third position, when he saw an opportunity to chase down the competitor sitting second. Travelling at around 120 km/hr, Harrison then hit a hidden rock in a horror crash that saw him cartwheel into the air and slam into his own bike before hitting the ground.

Harrison suffered a life-changing spinal cord injury that resulted in permanent paralysis from the waist down. He spent five days in the ICU followed by 10 months in Adelaide Hospital where he experienced some of his darkest days. But then during this period, Harrison saw a glimmer of light when was visited by a friend who suggested he could return to The Finke—but in a buggy instead of on a bike.

Having set his sights on becoming the first paraplegic to enter the race, Harrison eventually approached good friend Darren Piper, a diesel fitter by trade who works as group merchandise manager at 4WD equipment group TJM.

Piper had raced with Harrison before his accident and was keen to offer the TJM workshop and its expertise in fitting and engineering to help Harrison solve a host of challenges both in the lead-up to and during the event itself.

One of the toughest challenges was to overcome accessibility issues and help Harrison meet the race prerequisite of holding an offroad racing licence. “To be eligible, you must show the ability to get out of the car in under 10 seconds. For me to do this I first needed to modify the roll cage so I could get out in the required time. Once I got my licence, I then had to work out how I was going to drive the car with hand controls,” Harrison says.

“I also had to consider what my legs would do flopping around as we drive over some rugged terrain. The only available hand control kits for these buggies are very agricultural and mechanically clunky. I wanted something that gave me the chance to drive with some precision and accuracy, so I took what I learnt from what’s used in the road car industry for hand controls and  modified them to be adapted to the race car.”

The buggy Harrison ended up racing can travel at around 145km/hr and is controlled via a specially adapted steering wheel with a throttle ring. A push bar brake rounds out the steering mechanism.

To give himself the best possible chance of a successful race return, Harrison also had to reacquaint himself with the tough desert conditions. This meant spending a couple of months in camp, enduring freezing nights and blistering hot days as part of his training.

He says it was here the TJM team came into their own, designing and building wheelchair-friendly gear—including custom-made showers and portable toilets—to allow him to successfully camp in a wheelchair in the outback. Harrison worked out for hours in the gym to prepare his body for the physical demands of the race as well as spent time behind the wheel to increase his driving stamina.

In June, he felt he was ready and lined up with some of the country’s toughest riders to contest the 48th running of the event. “I had a whole bunch of different emotions,” he recalls. “I was extremely nervous and scared because I didn’t want to get hurt again, and I just hoped my hands would hold up, but I was also excited to be back and doing what I love.

Despite numb and blistered hands and “a few scary moments” where he found himself airborne before going through the scrub sideways at 80km/hr, Harrison crossed the finish line with an impressive overall finishing time of four hours and 41 minutes—the first person with paraplegia to beat The Finke.

Harrison has now teamed up with not-for-profit mental health organisation LIVIN to help others who may be working through similar challenges. “In the beginning, if you’d told me that I’d be backing up and hooking up a big dual axel trailer, I’d be loading the trailer myself, I’d be putting it on, I’d have said, ‘Pig’s arse I will.’ But the fact that I can now tell people I’m doing this, I think gives them hope and helps them on their journey.”  

Built to last

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For DeWALT, being in business for 100 years has meant listening to the needs of its customers—a quality that has allowed the company to thrive in today’s demanding market. By Lynne Testoni

Back in 1924, life was simpler, and tools were fairly basic. However, back then was also a time of innovation, especially within the building industry. It took vision to make a difference, which was how DeWALT started. Founded by Raymond DeWalt in 1924, and originally specialising in woodworking tools, DeWALT, now part of Stanley Black & Decker, has grown into a huge company, employing about 60,000 people worldwide, including roughly 400 people in Australia and New Zealand.

“Raymond DeWalt was an engineer and wanted to improve productivity in woodworking, so he created a new type of saw,” explains Jo Konstandinou, marketing director – Brand, Communications & Training, for Stanley Black & Decker.

DeWalt aimed to streamline and expedite woodcutting operations without sacrificing quality or safety, inventing the ‘Wonder-Worker’, an adjustable electric radial arm saw that provided the ability to efficiently execute multiple operations on one affordable piece of equipment. This became the foundation of the DeWALT brand.

“His invention really brought more productivity to sawing, revolutionising woodworking and making it more accurate,” says Konstandinou.

As the business grew and developed, the company moved to manufacturing tools beyond woodworking, rapidly expanding in the 1940s to meet national defense requirements in the USA. Black & Decker acquired DeWALT in 1960. Stanley then acquired Black & Decker and DeWALT in 2010 to become Stanley Black & Decker. DeWALT is the largest brand in the Stanley Black & Decker stable and sold all over the world.

“Our product range is quite vast; our history is in woodworking, but we have a considerable range of cordless power tools for trade professionals in 18V and 54V battery platforms,” says Konstandinou.

“We create tools for drilling, sawing, screwing, cutting, sanding, grinding, nailing, ratcheting and garden maintenance. We have rotary and demolition hammers, routers, tools for dust management—all these tools run on our battery platform. We also have lasers, storage solutions, anchors and power tool accessories.”

Justin Goode, group marketing manager, DeWALT Power Tools, says the company actively listens to customer feedback and prioritises worksite safety.

“We focus on accuracy, power, and durability,” he says. “Our tools and equipment undergo rigorous testing in real-life applications to guarantee they perform reliably day in and day out.

“We always remember that we are manufacturing for those who rely on tools for a living.”

“DeWALT’s safety platform, Perform & Protect, is built on three key pillars: Dust Suppression, Vibration Reduction, and Control,” adds Goode.

“Our tools are designed to maximise user safety without compromising performance.”

As for the future, DeWALT is committed to the concept of a cordless worksite, says Konstandinou, believing that battery-powered tools are both safer and more efficient.

DeWALT introduced its first range of portable tools in 1992, which Konstandinou says increased the productivity of many tradies tenfold, because they weren’t troubled by a lack of access to power (a common problem in new estates), and it offered flexibility and a lightweight option for smaller jobs onsite.

Its new POWERSHIFT technology is on the verge of being added for a range of new concreting tools for the construction industry.

“If you think about what we’ve done so far in normal construction, home construction and light trade, it’s time to expand,” says Konstandinou. “We’ve now got a range designed to meet the critical needs of concrete professionals—power, run time, and ergonomics. The electrified line will allow users to transition away from petrol-powered equipment, without compromising efficiency and performance.”

The system, made up of six concrete tools, streamlines the full concrete application through use of the DeWALT POWERSHIFT battery and high-speed charger across all tools.

POWERSHIFT will launch in Australia and NZ in early 2025.

The drill on tools

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 In the early decades of the 20th century, hard work and a commitment to excellence went a long way. European tool powerhouse, Metabo, was one of the companies forged (almost literally) in those early days.

Founded by Albrecht Schnizler and Julius Closs in 1924, Metabo was established after Schnizler designed a manual drill. The drill was called the ‘Metallbohrdreher’, or metal drill, which is where the name Metabo originated.

As it grew, the company established a strong reputation in developing tools for metalworking trades, including grinding, welding, and boilermaking. Metabo is known for quality workmanship and selling tools that go the distance, says Metabo digital marketing specialist, Mirko Kovac.

“Our tools are not your throwaway tools,” he explains. “They can be serviced, and we have a great spare parts network here in Australia.”

The company’s customers are professional tradesmen, who have often been using the brand for years.

“Older, experienced tradies respect our brand and know our quality,” Kovac says. “And they always come back to us.”

While Metabo is a small player in Australia, it’s a large operation in Europe.

Kovac adds that as a European company, Metabo has a slightly different mindset than Australians when it comes to developing tools for the construction trade. “The German mindset with tools is that you buy the specific tool for that project or to suit what you’re trying to achieve. So that’s why we have a huge range of drills and grinders. In Australia, we often want one tool to do everything, but that’s not always the best approach.

“If you want to do it the most efficient, safest, and fastest way—and get the best result, you have to buy the correct tool. Some tools are better at grinding, some are better at cutting and even with drills, you’ve got different speeds, different power ratings, different output.

“For example, with grinders, you’ve got grinders that are specific for stainless steel, so they spin slower, and don’t heat up the metal and discolour it. That’s why our range is so vast.”

Looking to the future is always about innovation, says Kovac.

“We always try to innovate, and we have a good design team in Germany,” he says. “Obviously, like all brands, we have to look at cost in order to still present a product that is affordable.”

He says that the company has invested a lot of effort into designing battery management of their tools, regulating the power depending on how the tools are used.

“Intelligence is built into the machine,” he says. “It’s always based on the end user and the task that they’re trying to do. For example, when you’re cutting steel, you don’t want the speed of the cutting disk to slow down, so that’s where our technology comes in. Jobs vary and the demands on the tools are diverse. With our products, the tool output changes accordingly.”

In another initiative, Metabo recognised that often tradespeople use many different tools from many different brands, resulting in confusion in the workshop or on construction sites, especially with the move to a cordless worksite in recent years. Under the leadership of Metabo, nine power tool manufacturers launched their cross-manufacturer battery pack system CAS (Cordless Alliance System) in 2018.

With around 400 tools from 40 manufacturers, CAS is the world’s largest battery alliance. Professional users can combine 18-volt tools, battery packs and chargers from a wide range of manufacturers.

Tools of the Trade

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 The 1920s were a time of creativity—the manufacturing industry was growing fast and the demand for productivity, innovation, and quality tools was increasing.

The formation of Milwaukee Tool in 1924 in the US, by tool and dies manufacturer A.H. Petersen, was part of this drive for productivity, emerging from a collaboration with one of the great innovators of the age—Henry Ford, of the Ford Motor Company.

At the end of World War I, Ford asked Petersen to produce a portable and light, ¼-inch capacity power drill to replace the large, cumbersome units used on Ford assembly lines. Petersen created the Hole Shooter, the industry’s first lightweight, one-handed drill that drastically increased productivity for assembly-line workers. The Hole Shooter was game changing for the industry and Milwaukee Tool (originally the Milwaukee Electric Tool Corporation) was born.

While the company first built a business in repairing tools, more opportunities started to appear. After user feedback, the Hole Shooter was made stronger and more durable, becoming more suitable for the automotive and heavier metalworking industries.

Over the next 100 years, Milwaukee Tool has continued to innovate and develop new products, moving into drills, sanders and grinders. Michael Brendle, group managing director at Milwaukee Tool, says that today he considers the networked product platforms, such as M12, M18, MX and Packout, to be their core offerings, along with accessories, hand tools and PPE.

These networked platforms allow the company to engage professional trades across multiple industry verticals, such as plumbing, electrical and carpentry, acknowledging that each one has different requirements.

Over its history, Milwaukee Tool has seen a lot of change, with Brendle adding that the biggest industry change he has seen has been the switch from corded to battery-powered tools.

 “It was not that long ago that battery-powered tools were viewed with some scepticism by the industry,” he says. “In the very early days the performance of batteries did not create a great user experience for professionals. Milwaukee took the position very early on that battery power would replace corded and we invested significantly into developing lithium-ion battery technology.”

This has led to great success and growth for the company, he says.

“In 2005 Milwaukee invented the first lithium batteries for tools. 2010 saw the introduction of the REDLITHIUM™ M battery series. This changed the game, not only for the tools produced at the time, but for every tool produced since. Every improvement in battery technology we’ve made since then is backwards compatible with those 2010 tools.”

While he sees a few challenges in construction at the moment, Brendle says that the long history of Milwaukee Tool allows them to view everything through a long-term lens.

“While we deal with many industries, at any given time some are under duress, like residential construction,” he says. “That’s an all-of-industry challenge. Materials costs are also very high. These things are cyclical, though, and it’s how we adapt to them that’s the key.”

The other challenge facing manufacturers such as Milwaukee Tool is the increasing amount of government regulations imposed on the industry, such as the recent changes to dust management. Brendle says that keeping up with, and adapting to, these regulatory changes is front of mind for the company and a key part of their growth.

“We’re just getting started,” he says. “We’ll continue to provide disruptive innovation to improve the productivity and safety of our users.”

Destination Unknown

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 In late 2023, two mates, Jamie Allen and Adam Kraski, were discussing how cancer affects so many families in Australia. It had certainly touched Adam’s family and Jamie knew many people who had to deal with that terrible disease. They decided to do something about it by raising money for the Cancer Council.

Jamie’s uncle had taken part in the Shitbox Rally a few years earlier and raved about the experience. Basically, you buy an old car worth less than $1500 and drive it a ridiculous distance—say, Melbourne to Alice Springs. Jamie and Adam were unable to spend the weeks required for such a trip but instead entered a sister event, the Mystery Box Rally. Starting at Airlie Beach in Queensland, entrants drive a five-day loop, returning to the same location.

“To make it interesting, all teams must drive their own 25-plus-year-old car,” says Jamie. “All the details of the route are kept secret and are only given to the teams each morning.”

Their team, dubbed Midnight Racers, purchased an old Commodore for the journey. “We bought it sight unseen off the internet, flew down to Melbourne on Christmas Eve and drove it home to Paterson, just north of Maitland [NSW],” says Adam. “We had to drive it 1700 kilometres to Airlie Beach, 3000 kilometres on the rally, and another 1700 kilometres home.”

Last February, after the car had been purchased and they had been accepted into the race, Jamie received some unexpected news. His wife had bowel cancer. The rally suddenly took on much deeper importance.

 “The Cancer Council is an amazing organisation that does really good work,” says Jamie. “We’re just trying to do our bit and help out, but now it’s personal.”

Jamie Allen is a branch manager at CSS member company Sullivans Mining & Industrial. CSS Group and Sullivans Mining got behind Jamie by each making a significant donation to the team. Adam runs his own business, Contemporary Construction, and they’ve also donated.

“One of our sponsors, Full Throttle Custom Garage, made a sizeable donation and took the Commodore into the garage for a day,” says Adam “They gave it a service and tune-up, and put some new suspension in it.”

Jamie and Adam have also run a couple of fundraising events. A pizza night saw them cooking pizzas, 85 racks of ribs and 600 chicken wings for 150 people. They also had a pig and lamb on a spit night at a local soccer club. Their efforts have seen them raise more than $15,000 before the rally has even begun.

The Mystery Box Rally will take Team Midnight racers through the outback, mainly on dirt roads, and stopping at small towns that need a bit of support.

“There will be 300 people camping together each night,” says Jamie. “It brings some much-needed commerce to the businesses in these smaller towns. The pubs really see an increase in trade.”

There’s a support crew to help any of the teams that break down on their journey. If the car can’t be fixed on the side of the road, it’s put on a trailer and taken to the next checkpoint.

“If they can’t fix it that night at the checkpoint, you’re on your own,” says Adam. “We don’t expect to have too many mechanical issues. We’re carrying tools and a few spare parts but we’re happy to put our faith in the Commodore. It’s a great Australian car.”

Jamie is also happy with their choice of vehicle. “We went with a Holden because we figured there will probably be a few lying around in paddocks if we need some parts.”

According to Adam, he and Jamie are looking forward to meeting like-minded people doing something for a good cause. They’ve also been overwhelmed by the generosity of the people in their hometown.

“We live in the small town of Paterson and the community has been right behind us,” he says. “Everyone from the local butchers to the produce companies to the garage to the school kids have shown their support.”

If there’s one thing to be learned from Jamie and Adam, it’s to jump in and give things a go. It’s easy to be overawed or to think things are too difficult or to just leave it all to someone else.

“When we entered the rally, our goal was to raise eight grand,” says Jamie. “But the support from the community and our family and friends has been incredible. We’re just two ordinary blokes. To raise 15 grand for a great cause before we’ve even set off is amazing. That figure’s climbing every day and we may even reach 20 grand by the time it’s over. Adam and I are so happy we took a chance, got involved and made a difference. Since its launch back in 2010, ordinary people taking part in the Shitbox Rally and the Mystery Box Rally have raised $46 million for cancer research. Unbelievable!”

Rise of the Machines

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Victoria-based steel fabrication company, CPE Construction, is demonstrating how cutting-edge technology can be used to maintain business growth through tough times – by Shane Conroy

Growing your business during a workforce shortage can feel like an impossible mission. You have the work coming in, but can’t find the skills or labour to seize the opportunity. It’s a frustrating predicament that can drive many businesses to the edge. That wasn’t the case for Damion O’Callaghan, managing director of CPE Construction. When he faced a workforce shortage during the pandemic years, he knew it was time to look for a new solution to future-proof his company’s capacity to grow.

“I think many businesses face this problem during a workforce shortage,” he says. “We’d advertise for welders and not get any applicants. So how do you grow your business when you can’t find the workers you need to do so?”

I, ROBOT

O’Callaghan found the answer in a Zeman Steel Beam Assembler (SBA). The machine uses robotic arms to position and weld attachments like stiffeners, brackets, and other components onto steel beams.

It’s also equipped with 3D scanning technology to ensure accurate positioning of components, enhance precision, and reduce errors. But the Zeman SBA is not just a welding robot. Based in regional Victoria, CPE Construction provides a wide range of commercial and industrial steel fabrication services. This requires a high degree of precision on large-scale projects—which is easy work for the cutting-edge SBA.

“The Zeman is an assembly robot as well,” O’Callaghan explains. “That’s important because the machine not only welds but also picks up plates from a bed and welds them in the exact spot needed. Previously, we needed to use cranes to pick up and turn large steel beams and to lift heavy plates into position. Now, the machine does all that automatically.”

SMOOTH OPERATOR

O’Callaghan says that will not only improve efficiency, but also reduce safety hazards associated with manually lifting heavy steel components. The machine’s accuracy will also significantly reduce rework costs.

“We’re welding on around 100,000 plates a year, and if we get just one per cent wrong, the cost of that mistake amplifies onsite,” he explains. “As long as the SBA is programmed correctly, it can’t really get it wrong. So that represents a potentially significant cost saving.”

But bringing the Zeman SBA to Australia was no small feat. It took about 12 months from order to delivery, and the project involved significant preparation including installing a concrete slab to support the assembler and bringing out a team of six installation technicians from Austria.

“All up, the machine has cost around $4 million,” O’Callaghan says. “But we expect it to double our capacity and eliminate around $150,000 to $200,000 in rework costs from small mistakes each year. Depending on how the market goes, I expect it to pay for itself in about four to five years.”

OK COMPUTER

CPE Construction’s Zeeman SBA is one of only a handful currently in Australia. It took about a month to install, and the learning curve to get it operational has been steep.

“We think it will take about six months to reach full efficiency,” O’Callaghan explains. “It’s probably the equivalent of about six people, but we need to teach our people how to use it. We aim to have four operators trained up. At any one time we might have one person prepping the beams and the plates, and one person operating the machine.”

O’Callaghan explains that the SBA must also be carefully programmed to complete clearly specified tasks, and there are limits to what it can achieve.

“There are things that it can’t do, so we need to identify which tasks and projects are suitable for the robot and which are not,” he says. “So there’s a lot that goes into getting this thing running to its potential.”

 A FRIEND INDEED

CPE Construction also called in some expertise from its longstanding partners in Australia to get the SBA installed. CSS member Ultimate Fasteners & Industrial Supplies, for example, supplied some specialised hardware for the job.

“CPE is one of our biggest and closest partners, so we were happy to play a support role,” says Dean Jones, director of Ultimate Fasteners & Industrial Supplies.

“Any time we run into a problem, we call Dean Jones and Mark Shanahan at Ultimate Fasteners,” says O’Callaghan. “They’ve been with us for years, and as we’ve grown and become more sophisticated, they’ve come along for the ride the whole way. We wouldn’t have grown without suppliers like Dean and Mark and their team at Ultimate Fasteners.”

The SBA’s advanced capabilities have not only improved efficiency and safety but also reduced costs associated with errors and rework. By investing in cutting-edge machinery and leveraging strong partnerships, CPE Construction has positioned itself to meet future challenges and expand its capacity. It’s proof that with the right tools, technologies, and partnerships, businesses can thrive even through the toughest times.

Smart Set

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Multifunctional self-sensing, self-healing smart concrete is a game changer for the construction industryBy Kerryn Ramsey

It’s light, sustainable, durable, strong and cost-effective. Smart concrete is the way of the future and it’s coming soon. It is produced in many forms including a type that modifies ordinary concrete with the addition of nanotechnology. Other types of smart concrete have functions such as self-monitoring, self-healing, self-heating, carbon capture, and energy storage properties. As concrete is one of the most used materials in the construction industry, the impact of this new technology will bring huge benefits in efficiency, strength, cost and sustainability.

Scientia Associate Professor Wengui Li, an Australian Research Council (ARC) Future Fellow, works at the School of Civil and Environmental Engineering in the University of New South Wales in Sydney. He’s undertaking cutting-edge research in the fields of smart concrete and sustainable construction materials.

“The greatest advantage of smart concrete lies in its multifunctionality, such as self-sensing, self-healing and electromagnetic shielding capabilities,” says A/Prof Li. “It enables infrastructure to integrate these functionalities without the need for additional equipment such as sensors. This enhances structural coherence. These functionalities not only drive the development of smart concrete but also form the foundational basis for the development of smart cities.”

SELF-HEALING

Cracks in concrete have always been a problem. The nature of concrete means that it loses water as it hardens and shrinks. Cracking can happen due to a number of factors including excess water in the mix, the speed of drying, stresses exceeding strength, expansion and shrinkage.

Smart concrete can be designed to heal hairline cracks within a couple of weeks of them appearing. This is achieved by adding a crystalline mixture to the mix and working it throughout the concrete as a whole.

“When small cracks develop due to shrinkage, thermal expansion, or minor mechanical stress, the crystalline mixture will be exposed to air,” explains A/Prof Li. “Water is crucial for the healing process, whether it comes from moisture in the air or is intentionally added later. The water enters the cracks and reacts with the crystalline additives. This reaction forms new crystalline structures to fill the cracks. This material is similar to compounds that make up hardened cement paste. The effectiveness of the self-healing depends on the crack width, ideally within 0.2 mm. In narrower cracks, the space is more conducive to the rapid formation and bridging of the crystalline structures.”

UNDER STRESS

Smart concrete can also be used to measure and monitor early damage at a microscopic level. Piezoresistivity is the changes in electrical resistance in response to mechanical stress or strain. Using this quality in smart concrete allows for data to be collected when pressure or weight is applied, changing its electrical resistance of the concrete.

“When pressure or weight is applied to the concrete, the internal structure undergoes slight deformations which changes the electrical resistance,” says A/Prof Li. “Instead of embedding sensors, we developed a novel concrete with excellent piezoresistivity. When cracks begin to form within the concrete, even if they are microscopic, they alter the pathways of electrical current flow. This results in a measurable change in the electrical resistance, and we can collect the signal as an indicator. As the electrical resistance of a concrete-based sensor is repeatable in an elastic regime, it also makes it a stress sensor.”

GREENER CONCEPT

Smart concrete is sustainable as it heavily reduces fossil fuel use in cement production. It uses alternative binders such as industrial byproducts like fly ash, slag and silica fume. This not only reduces the reliance on energy-consuming cement but also helps in recycling waste materials.

“Using nanomaterials improves the mechanical properties and durability of concrete,” says A/Prof Li. “This means less cement is required to achieve the same performance. Smart concrete can self-monitor and self-heal which increases its lifespan and reduces the frequency of repairs and replacements.”

There is also a form called geopolymer concrete that does away with cement, instead using industrial byproducts, such as fly ash from coal combustion and slag from iron production. This is combined with alkaline activators to generate the binder. Compared to cement concrete, it has many benefits.

“Geopolymer concrete generates lower carbon emissions because it does not rely on Portland cement, which is highly energy-consuming to produce and a major source of CO2 emissions,” says A/Prof Li. “Geopolymer concrete has superior durability and resistance to chemical attacks, making it suitable for harsh environments. It’s fire-resistant without significant loss of strength after higher temperature treatment. It achieves a high early strength, which is beneficial for projects requiring short construction time.”

FUTURE CONCRETE

There are many benefits to smart concrete and the construction industry is starting to embrace its use. Where traditional concrete is heavy and prone to cracking, smart concrete requires less volume, self-heals and gives early warning of any issues. It’s a new technology that’s constantly evolving new production methods.

“Smart concrete allows for efficient resource management,” says A/Prof Li. “There is reduced need for frequent repairs and it contributes to sustainability goals by lowering overall environmental impact. The future opportunities of this product in the construction industry are very exciting.”

New MACK OCTANE ZIP 2.0

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Mack have been designing work boots and safety shoes since 1994 through intensive collaboration with podiatrists, industry professionals and workers at various sites, to deliver a functional range with the performance requirements of the foot and ankle as the core design principle.

Mack Work Boots are renowned for their quality, authenticity, toughness, and resilience. Whether you’re navigating rough terrain or working in hazardous conditions, the Mack styles provide the ultimate protection, featuring additional safety elements such as electrical hazard protection and low-catch soles.

First developed in 2015, Mack Octane Work Boots are lightweight, comfortable, supportive, durable, and best of all, great on uneven work sites and surfaces with the aim of reducing ankle sprains.

The Australian based Mack Product Development team spent several years working with health and safety personnel of leading industrial companies throughout Australia to gain a comprehensive understanding of their injury profiles and bio-mechanical requirements in the workplace.

NEW MACK OCTANE ZIP 2.0 SAFETY BOOTS

Building on the positive reputation of the Mack Octane Safety Boot and incorporating valuable market feedback, the Mack Product Development team is excited to unveil the new Mack Octane Zip 2.0 Safety Boot.

This latest model is designed with a focus on essential safety features while enhancing comfort and durability. The range also includes the new Sand colour, adding a fresh and versatile look to the robust functionality of the boot.

Some of the new features of these boots include:

  • Premium full grain leather boot which provides improved water resistance & protection from harsh worksite elements
  • Hi-Tec lightweight and flexible mid sole penetration resistance
  • Ladder heel outsole profile which allows you to ascend & descend a ladder or staircase like a pro
  • Tech-Lite Comfort Build, with ergo molded memory foam insole, midsole zonal cushioning (heel and ball area), and high rebound polyurethane midsole
  • Swept design stabiliser nodes providing that wider underfoot platform
  • Seven eyelet lacing system which allows for finer adjustment and more support on uneven terrains
  • Encased side zip provides protection from harsh substances e.g., concrete, grease, dirt, mud, which extends the life of the zipper.

Mack Octane Zip 2.0 are lightweight, airport friendly (with a composite toe cap), 300° heat resistant, slip resistant, fuel and oil resistant, water resistant, penetration resistant, reflective, and offer electrical hazard protection, a scuff cap, ladder heel, zip closure and 100% Recycled Laces.

As a bonus, all Mack Octane Zip 2.0 Safety Boots come with a Mack Cap included in the box! They come in sizes 4-15 and half sizes 6.5-10.5, and are available in Sand, Honey, and Black.

The Mack Octane Zip 2.0 is another great example from Mack Boots where durability, performance, and comfort combine to deliver top-notch footwear.

Visit your CSS Member store and try on a pair of Mack Octane Zip 2.0 and experience the Mack difference or contact the store for further information or to place an order.

Future proof with Fosroc

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Flooring system delivers extended lifespan for pork facility floors

From chemical storage plants to food preparation zones and warehouses, Fosroc ANZ offers highly durable systems for industrial flooring.

Our Nitoflor PU600-200 flooring system is a standout. It is selected time and again by asset owners seeking a heavy-duty floor that retains its ‘brand new’ looks for longer, is easy to clean and offers fast return to service plus an extended lifespan.

NITOFLOR PU600-200 IN ACTION

At Linley Valley Pork in Western Australia, Nitoflor PU600-200 has been selected repeatedly by this leading fresh pork supplier. Originally used on a cool room, the asset owners were so impressed that  they chose it again to ensure safe, non-slip flooring for the expansion of two new freezer rooms.

TWO FLOORS, ONE DURABLE SYSTEM

Back in 2017, Linley Valley Pork originally chose the Nitoflor PU600-200 system for its hard wearing, anti-slip qualities. Fast forward to 2023 and the facility required safe, resilient, slip-resistant flooring for two large new freezer rooms.

Fosroc ANZ Field Sales Manager Ron Ierino says the Nitoflor PU600-200 system was the ideal solution.

“The asset owner had already seen that the system is very durable and robust,” he said. “The 2017 application of Nitoflor PU600-200 in the cool rooms had delivered a long-wearing, non-slip, easy clean result. Six years on, the feedback is that the floors still look brand new after clean-up every day.”

FAST RETURN TO SERVICE

Ron says a big advantage of the Nitoflor PU600-200 system is that it is fast drying.

“It can handle foot traffic after 24 hours and vehicle traffic after 48 hours. At Linley Valley Pork, that meant the new freezers were ready for use very quickly.”

Thanks to Nitoflor PU600-200, Linley Valley Pork’s new freezer room floors are providing the safe, hygienic, hard-wearing and easy-to-clean surface this busy abattoir requires.

Find out more at fosroc.com.au

Sterling Black Panther

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The Story Behind the Snips:

 WHERE IT ALL BEGAN

In the 1970s, the Sheffield Razor Company held the national contract to supply double-edged razor blades to the Australian Navy. This marked the beginning of a journey that saw the company evolve significantly.

By 1985, the business had expanded its product line to include trimming and heavy-duty blades, prompting a rebranding to Sheffield Blades. The company’s product range grew, eventually incorporating knives and cutters for diverse markets such as carpet laying, plasterboard, engineering and industrial applications.

The Sterling brand was created in the early 90s, which proved successful, with Sterling quickly becoming known for its high-performing hand and cutting tools. Today, Sheffield Blades operates as Sheffield Group and Sterling products are available at over 3000 distributors and stores across Australia.

THE BIRTH OF BLACK PANTHER

In 1999, Sterling identified a demand for a safer, more efficient alternative to traditional industry cutting knives. Recognising that while knives are valuable tools, products like snips, safety cutters and scissors offer safer and more convenient options for precision cutting, Sterling set out to create the ultimate knife replacement tool. The result was the Black Panther Industrial Snips, designed to withstand harsh environments and provide exceptional cutting performance.

The industrial and mining workforce quickly embraced these snips, earning them the nickname, ‘miner’s best mate’. The success of the Black Panther Industrial Snips led to the development of a full range of Black Panther products.

Today, the Black Panther range includes 37 products, from snips and shears to scissors, suitable for various tasks onsite, in the garden, workshop, home and kitchen. The Black Panther range has evolved beyond industrial use, becoming a trusted tool for almost all trades and applications!

 CELEBRATING 25 YEARS OF EXCELLENCE

Now, 25 years later, Sterling remains committed to delivering top-notch Black Panther cutting tools known for their superior quality and performance. Sterling’s dedication to innovation ensures that they will continue to offer cutting-edge solutions, setting new standards for excellence well into the future.

LOOKING AHEAD

The popularity of the Sterling Black Panther Range is undeniable, as evidenced by the sustained growth over the past four years, with even more growth anticipated. This success is a testament to the excellence and performance of the product lineup.

To uphold its commitment to quality, Sterling is also introducing new eco-friendly, plastic-free packaging.

This change not only reflects the dedication to the environment but also represents a holistic approach to sustainable packaging, design and production.