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Timber!

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At a time when they should be busier than ever, a timber shortage is putting pressure on small builders to keep housing projects – and their own profitability – on track.

By Cameron Cooper

 

Economist Tim Reardon thinks the outlook for builders, tradies and apprentices who are seeking work has never been better—except for one sticking point that is clouding the picture.

A timber shortage caused by an international home-building boom and supply chain disruptions as a result of COVID-19 is leaving some builders short of supplies and causing on-site delays. This comes at a time of high levels of housing starts in Australia as a result of government building incentives and the diversion of people’s spending from overseas travel to DIY and renovation projects.

Reardon, the chief economist at the Housing Industry Association, says the timber-supplies dilemma is testing some builders as they try to keep up with ongoing demand for housing on the back of the Australian Government’s HomeBuilder program, applications for which closed in April. The initiative has provided eligible owner-occupiers, including first-home buyers, with either a $25,000 or $15,000 grant for housing or renovation projects.

“We’ve seen an enormous spike in building demand that has been driven by HomeBuilder, lower interest rates and demographic shifts,” Reardon says. “So there’s never been a better time to be an apprentice in the building industry.”

However, he concedes that the lack of timber supplies is a problem. Australia relies on imports for 20 to 25 per cent of its timber. High demand for timber globally has seen prices rise by up to 500 per cent in a market such as the United States, with timber traders therefore opting to send much of their product to the US rather than markets such as Australia. Supply chain constraints have also been a factor.

Although Australia’s domestic timber supply is up about 17 per cent compared with mid-2020, Reardon says it is simply not enough. “Domestic production is never going to be sufficient to meet this enormous volume of demand.”

STRETCHED TO THE LIMIT

Across Australia, new home builds and renovations are taking longer due to a scarcity of timber. The shortfall is also having a domino effect, with electricians, bricklayers and plumbers often left waiting to do their work because of house-frame delays. The fear is that businesses could close, and jobs may be lost.

Australian Forest Products Association (AFPA) CEO Ross Hampton says it is clear that building demand is stretching resources, whether it is timber, tradies or even products such as bathroom fittings. “It’s important to note that shortages are being seen across all building products, not just timber,” he says.

Hampton notes that Australia’s sawmills are running at increased capacity to supply as much timber as possible, with overtime, double shifts and weekend operations becoming the norm. “So there is very little capacity to increase production.”

He believes governments have a role to play in making Australia more self-sufficient. “The current timber shortage should be a wake-up call to Australian policymakers that cyclical timber shortages will become more frequent and acute if state and federal governments don’t use policy levers to drive more softwood (pine) plantings to meet future demand,” he says. “It is clear that we cannot rely on imported timber to fill the gap—securing Australia’s housing timber needs must be seen as a sovereign capability priority alongside fuel and food.”

Despite the timber dilemma, Reardon is confident that builders will not become idle, because so much work is already under way. “It’s going to take the industry some time to digest,” he says. “But all those homes will be built—it may just take a little longer than originally anticipated.”

SEEKING SOLUTIONS

The AFPA believes there is no quick fix to the timber shortage, but that plantation expansion and management will be the key.

“The capital investment to increase production cannot happen if we do not grow the plantation estate to increase the future log supply,” Hampton says. “That means that, longer term, we can boost our timber processing capacity by increasing our plantation estate today.”

The association estimates Australia has about two million hectares of plantations across softwood and hardwood, but that it needs another 400,000 hectares to meet future demand.

“Compounding the shortage and need for urgent action to grow the plantation estate, about 10 per cent of Australia’s one million hectare softwood estate was lost during the 2019-20 summer bushfires,” Hampton says.

Given the lack of timber, Reardon expects some builders to turn to steel-framed housing from manufacturing strongholds such as Wollongong in NSW. He says such steelwork accounts for about 10 to 12 per cent of home frames in Australia.

Reardon says builders need a compelling reason to switch to steel, and the current timber shortage provides such a reason. “So we can expect to see a significant rise in steel-framed housing in Australia. Once builders switch to steel, they don’t switch back to timber because business relationships are formed with suppliers and if they don’t let you down you tend to stick with them.”

POSITIVE OUTLOOK

While he expects Australia will by and large have to ‘wait out’ the timber shortage, Reardon says there are positive signs on the horizon of stronger timber supplies. International timber producers are lifting output, leading to significant recent price falls for timber in the US.

“That’s a clear sign that the global market is back closer to a supply and demand balance.”

Reardon says it typically takes three to six months for such trends to have an impact in Australia. “I think we are six months into a 12-month-long problem.”

As to the role for governments, Reardon says unlocking additional forests for timber production and ramping up under-utilised mills are among the possible responses.

“But this is a case where time is the necessary ingredient to solve this problem.”

Hope floats

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Bundaberg boatbuilder Steve Foster had several key agendas in mind as he tackled the biggest project of his career – a pontoon on the Great Barrier Reef.

By John Burfitt

 

When boatbuilder Steve Foster was approached two years ago about constructing the new Lady Musgrave Experience Pontoon on the Great Barrier Reef, it marked something of a first in his career.

With dimensions of 35 metres by 12 metres, the three-level green-powered pontoon was the biggest project Foster and his Bundaberg-based company Oceaneer Marine Services had ever undertaken. Foster has been in the boat-building game for 34 years and founded Oceaneer in 2014.

Undaunted by the scale of the giant pontoon, which was completed in August and is located on Lady Musgrave Island 65km from the Queensland coastline, Foster admits he approached the project with the same rule he always applies to all his work.

“No matter what the project, I always remember the biggest jobs are actually just a lot of small jobs that need completing along the way,” he says. “This one was unlike anything we had done before, so the team and I had to step up to the task and get our heads around it. But every job is different as no two boats are exactly the same. Remembering that point is what prepared us for what was ahead.”

BUILDING THE BEAST

The three-level construction—two above water for activities and services, with the bottom an underwater observatory that offers up-close views of the reef and overnight accommodation—is one of the new attractions at the southern end of the Coral Coast.

The pontoon can accommodate 30 guests, with an overnight stay starting from just under $600.

The pontoon was the brainchild of Brett Lakey, managing director of the Lady Musgrave Experience. In February 2020, Lakey handed the job to Oceaneer Marine Services to turn his dream into a reality.

Building the pontoon required a wide range of materials, including over 70 tonnes of aluminium and over 200km of welding for the main structure along with 28 panels of 54mm glass for the observatory. The entire structure has been built to high-spec sustainable and eco-friendly standards with a zero impact design that’s completely solar and wind-powered.

The project became the company’s main focus for 18 months but Foster admits it presented an important opportunity not just for Oceaneer, which moved from Brisbane to Bundaberg in 2018, but also for the entire region.

“A project this big has helped put our company on the map, as well as the Bundaberg region to be taken seriously in the boatbuilding world,” he says. “Working on the pontoon with so many local people helped prove you can do a project of this scale here without having to go back to Brisbane.”

STAYING LOCAL

Throughout the construction process, there was a focus on keeping it as local as possible, by employing up to 19 builders on site and also involving a network of tradespeople, craftsmen and suppliers.

“We knew if we were really serious about keeping it local and wanted the outcome to be stamping this region as a place for quality boatbuilding, then we had to rely on the skills of the people around us,” he says. “Most of what we used was sourced locally and it was interesting to learn what other skills the people in your immediate network can do and do well. There were a few things we had to go back to Brisbane for, but overall, what we needed was sourced locally in the Wide Bay region.”

One of the main suppliers to Oceaneer was the CSS member store The Bolt Place Bundaberg, one of the coast city’s fastening and hardware supply companies servicing the agricultural, building and industrial segments.

Julie West, co-owner of The Bolt Place Bundaberg, says Oceaneer’s work on the Lady Musgrave Experience Pontoon was an inspiration to other businesses in the region.

“When they first started work on it, I was so impressed that a small family business like theirs had the talent, knowhow and initiative to take on such a big project,” she says.  “It has been a massive undertaking, and yet these guys are so understated and just keep busy, getting it done. I think of them as a true example of ‘quiet achievers’.”

West recalls the Oceaneer team dropping by the store a few times every week to collect various orders throughout the pontoon’s construction, and knows they kept other businesses just as busy.

“That’s a big thing for our community, to have people committed to buying locally, first and foremost,” she says.

It was the day Foster watched the pontoon be moved—piece by piece—from the Oceaneer premises to the dock at Burnett Heads and then lowered by crane into the water that signalled their mission was almost done. Once the construction was fitted in place, it required a final fit-out before the job was finally complete and the gleaming new Lady Musgrave Experience Pontoon was open and welcoming guests onboard.

As for the best lesson of the experience, Foster says, “To always believe in yourself, believe in your staff and have some fun along the way. But creating this pontoon was an effort of the people of this region. I know when they eventually get to visit, they’ll be as proud as I am.”

Sticking around

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Klingspor started out as a glue factory – and over a century on, the company is one of the top five abrasive manufacturers in the world.

By Rachel Smith

 

Around 20 years before WWI began, Johannes Fredrich Klingspor decided to start a gluemaking business near the small German country town of Haiger.

“It was in the area where they used to breed the cavalry horses for the German army,” explains Paul Hoye, managing director of Klingspor Australia Asia Pacific, “and one of the by-products was glue, made by melting down the bones of deceased horses. Of course, these days, it’s all synthetic glues and resins—but our original factory is still in the same area, 30km or so from where it started in 1893.”

It was a natural progression for Klingspor to move from glue-making to abrasives—and today, Klingspor is one of the top five abrasive manufacturers in the world. It manufactures cutting and grinding discs, flap discs, fibre discs, abrasive sheets and rolls, flap wheels, diamond blades and custom-made abrasive belts.

FROM GLOBAL TO LOCAL

Klingspor was European-centric to start with, but by the 1970s it had moved into the US. Divisions in Australia and South Africa followed in 2000, with the former headed up by Hoye. “There were just two people in the company when I started, and now we have 30 staff ,” he says, “with three people celebrating their 20th year with us next year.”

It’s not unusual; employee longevity is something the company prides itself on. “In Germany, they take about 20 apprentices a year—many studying engineering—and a lot of them stay for their entire career,” Hoye explains.

“Everybody in Haiger knows Klingspor; there are people who are fourth generation working in the factory, some of them doing the same job their grandparents did.”

DECADES OF INNOVATION

Since its inception, Klingspor has introduced countless innovations in grinding equipment, including the cutting and grinding discs that came out in the 1950s.

“These discs were quite ground-breaking because there wasn’t a high-speed, handheld grinding tool for metal until that point,” says Hoye.

“We worked with a power-tool company called Flex, which had the technology to make the angle grinder, but not the tools to go on it—so we worked in conjunction with them to make the tools to go on the grinder. The flap-disc is another Klingspor innovation—that tool actually celebrates its 50th birthday this year. It was handmade on an aluminium hub, which was really labour-intensive and expensive. And now we’ve got machines that produce a flap-disc every three seconds and with more accuracy than any other brand.”

Although you can buy machines that make flap-discs, Klingspor’s engineers design and build the machines in-house to make their own, which is something that sets the company apart, says Hoye. “Today, the company’s German factory produces 110,000 flap-discs per day, and 350,000 cutting and grinding discs per day, and they have around 50,000 products in their portfolio overall.”

In Australia, Klingspor’s Silverwater factory has also been manufacturing abrasive belts in a range of materials and sizes for the past 15 years. “There are literally thousands of machines that use these belts in all different sizes—and we have six people in our belt department making any size people want. I think the narrowest belt we’ve made was 3mm wide, the widest we can make is 1650mm, and the longest we ever made was more than 10m long!”

KLINGSPOR’S CUSTOMERS

Klingspor Australia sell to everyone from ‘mum n’dad’ hardware stores, to huge multinationals—and everything in between. “Some of our customers spend hundreds a month and some spend hundreds of thousands, but we treat all our customers the same and people tend to like dealing with us,” says Hoye.

The company also puts on training sessions for its customers so they can learn more about the tools and production process. “We test products, talk about the theory, and we do hands-on practical training, too,” he explains. “Even people who’ve been selling abrasives for a long time come away having learned something new.”

WHAT’S ON THE WAY

COVID-19 left many companies in strife but Klingspor actually grew significantly last year—and they’ve got lots of new products in the pipeline. “Most people I talked to in manufacturing or engineering, or people supplying construction or mining projects, seem to be busy and that was the case for us too,” says Hoye.

“We’re always expanding into new areas. Five years ago that was diamond, and we opened a factory which produced very good quality diamond blades. We also just brought out a range of wire brushes which have done extremely well, and we have new products coming next year.”

What would Johannes Fredrich Klingspor think if he saw how the company had grown in the past century? “It would have blown his mind, I think!” laughs Hoye.

“A lot has changed at Klingspor, but what’s stayed the same is the friendly, can-do culture we’re known for. There’s a reason our customers stay with us for a long time. We look forward to being that one-stop shop for the customers in our field and doing more of what we do best.”

 

A cut above

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Efficient, long-lasting and fast, diamond-cutting blades are designed to take on the toughest jobs.

By Frank Leggett

 

Diamond-cutting blades are specifically designed to cut particular materials such as granite, tiles, sandstone and bricks. Popular across all types of trades, they get the job done easily and quickly.

WHAT’S SO SPECIAL?

By utilising the correct diamond blade, the user has a faster, longer-lasting cutting blade than a reinforced abrasive wheel. The diamonds used on cutting blades are manufactured at high temperatures under high pressure.

Quality diamond blades have the diamond segments fixed with a laser welding process rather than just being pressed into the steel core.

“It’s a good idea to look for the Organisation for the Safety of Abrasives (oSa) symbol which ensures products are made to the highest standards in the world,” says Paul Hoye, managing director at Klingspor Australia. “The symbol also means that the manufacturer carries global product liability insurance.”

RIGHT BLADE FOR THE JOB

There’s no point beating around the bush—diamond blades are expensive. There is also a significant price difference between sintered and laser welded diamond blades. Choosing the correct diamond blade depends on the material to be cut and the needs of the user.

“A handyman with a small tiling or paving job may choose the cheaper sintered blade,” says Andrew Dowling, operations manager at Pferd Australia. “A tiling or paving contractor who uses the blades continually is likely to go for the laser welded type. In general, a quality laser welded diamond blade will give around 35 per cent more life than a quality sintered diamond blade.”

When deciding on the best option, turn to blade suppliers such as Klingspor, Pferd and Saint-Gobain. They provide guides and clear instructions that match blades to applications. “Norton Clipper brand blades use a colour-coding system on the packaging so the end user can quickly identify which blade they need to select,” says Matthew Redman, product manager at Saint-Gobain Abrasives.

TYPES OF BLADES

There are three types of diamond blades—segmented, continuous and turbo. Each has applications to which they are highly suitable and often they can be used in multiple situations. For example, slate can be cut with all three types of blades whereas ceramic tiles should only be cut with a continuous blade. Matching the right blade to the material is essential in ensuring a clean cut and a maximum life span for the blade.

Segmented:

This type of diamond blade is characterised by the deep cut-outs, or segments, around the edge. These allow air flow to cool the blade core and for debris to move away from the cut. That’s why this blade is often used for dry cutting. “Segmented blades result in the roughest cut,” says Andrew Dowling. “A segmented rim is perfect for concrete, brick, limestone and other hard or reinforced materials. Trying to use this type of blade on materials, such as tile, usually results in a chipped or low-quality finish.”

Continuous:

A continuous rim doesn’t contain segments or cut-outs. Generally, it’s only used for wet cutting as water cools the blade and removes debris from the cut. A continuous rim cuts slower but produces the highest quality cut. These blades are often used with granite, marble, ceramic tile and porcelain.

“Continuous rim blades are required for a good quality finish,” says Matthew Redman. “The flat continuous surface means there are no shocks against the material that could create chips. This type of blade is particularly suitable for tiles that need a perfect finish.”

Turbo:

The turbo is a segmented blade but with smaller cut-out segments. It can be used in wet or dry applications and often has small holes towards the inside of the blade to increase cooling. It gives a better finish than a segmented rim but won’t cut through the hardest materials.

“The turbo is a good all-rounder,” says Paul Hoye. “They are suitable for most materials but are not as aggressive as the segmented blade, or as smooth cutting as the continuous rim.”

BLADE SAFETY

An important point to remember is that diamond blades are sensitive to heat during the cutting process. Excessive heat can lead to segment loss, core warpage and cracking. Water as a coolant should be used whenever possible and dry cutting requires frequent stopping and free running to cool the blade.

All abrasive cutting must be performed with an emphasis on safety. All blades should be inspected thoroughly before starting to cut.

Appropriate PPE must be worn, including safety glasses, face shield, gloves, respiratory protection and safety boots. It’s also important that the speed of the power tool does not exceed the recommended safe speed of the wheel or blade. Never force the cut—use low pressure to avoid excessive heat generation and overloading the abrasive.

If you have any questions, don’t be afraid to ask. All abrasives salespeople can instruct you on the most suitable cutting blade to achieve the best possible result.

 

Know the rules

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With construction laws and codes at state and national levels changing regularly, do you know where to find the most up-to-date information?

By Meg Crawford

 

The regulatory framework for Australia’s construction industry is a minefield to navigate. For starters, there are national as well as state schemes, with various pieces of legislation and codes in operation throughout, governing everything from fees and charges through to planning approval and nonconforming building products. Plus, the consequences of non-compliance can be dire, including the imposition of financial penalties and loss of licenses.

With this in mind, we’ve gathered a useful list of state and federal resources to keep you on top of developments.

NATIONAL BUILDING ADVISORY SERVICES

Australian Building and Construction Commission (ABCC)

The ABCC is the watchdog enforcing the Code for the Tendering and Performance of Building Work 2016, which applies to commonwealth funded building work.

The ABCC’s website contains information about the Code and its application to building industry participants (including subcontractors).

www.abcc.gov.au/building-code 

Australian Building Codes Board (ABCB)

The ABCB is a joint government initiative responsible for the development of the National Construction Code (NCC). The NCC sets out the minimum requirements for design and construction of new building work and plumbing and drainage across all states and territories.

Each state and territory has passed laws giving effect to the NCC. The ABCB has links to the NCC and a library of explanatory resources, as well as offering continuing professional development courses.

www.abcb.gov.au/ 

STATE BUILDING ADVISORY SERVICES

ACT Government

The ACT maintains the ‘Build, buy or renovate’ website, which contains everything construction industry participants may need to know about working in the territory, including information about applicable legislation and licensing requirements.

www.planning.act.gov.au/build-buyrenovate 

Victorian Building Authority (VBA)

The VBA governs Victoria’s building and plumbing industries, which are regulated by the Building Act 1993. The VBA provides information and resources about the Building Act, as well as the other laws and regulations applicable in Victoria, including the NCC.

www.vba.vic.gov.au/ 

Service NSW

Service NSW (formerly the Department of Customer Service) operates a Building Code Advisory Service to provide general information and advice about the NCC and related matters.

www.service.nsw.gov.au/services/business-industries-and-employment/building-and-construction-industry 

Queensland Building and Construction Commission (QBCC)

The QBCC regulates Queensland’s building industry. The QBCC’s site contains a ready reference covering everything from licences and building requirements, through to complaints and offences, and provides handy tools.

www.qbcc.qld.gov.au/ 

SA.Gov.au

In South Australia, the Planning, Development and Infrastructure Act 2016 and associated Planning, Development and Infrastructure (General) Regulations 2017 set the development and building framework. The website contains links to and summaries of the relevant requirements.

www.sa.gov.au/topics/planningand-property/land-and-propertydevelopment/building-rulesregulations-and-information 

Department of Mines, Industry Regulation and Safety (DOM)

The Building and Energy unit, which sits within the broader DOM, oversees the building, building surveying, electrical, gas, painting, and plumbing industries in Western Australia. Further, it maintains responsibility for resolution of building service and payment disputes. The website has a useful list of information about building codes (including the NCC) and relevant Australian Standards.

www.commerce.wa.gov.au/buildingand-energy/compliance-buildingstandards 

Consumer, Building and Occupational Services (CBOS)

CBOS administers Tasmania’s Building Act 2016, as well as other relevant construction laws. It’s a source of straightforward information about everything from security for payment through to building in hazardous areas.

www.cbos.tas.gov.au/topics/technical-regulation/buildingstandards 

Building Practitioners Board

The primary laws regulating the Northern Territory building industry are the Building Act 1993 (Building Act), and the Building Regulations. The Building Act established the BPB, which regulates building practitioners. The BPB’s website contains links to relevant laws and has information and forms for registration.

bpb.nt.gov.au/

MEMBERSHIP ORGANISATIONS

Master Builders

Master Builders is a representative body for the building and construction industry, with branches across the country.

Membership provides access to legal, financial, OH&S, industrial relations, technical, registration, insurance and training specialists. Further, Master Builders provides access to codes and other relevant legislative requirements.

www.masterbuilders.com.au/Home 

CFMEU

Many tradespeople and labourers may become members with the CFMEU, the relevant union in Australia’s construction industry. It has state branches across the country, as well as a national umbrella body. It provides information to members about workplace rights, and represents its members in various matters.

cg.cfmeu.org/

Housing Industry Association (HIA)

The HIA is a membership association for building professionals in the home building industry. As well as advocating for its members, it provides a wealth of information about industry standards and regulations.

hia.com.au/

Let’s stand up to cancer

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…with the help of robots 

Just when young people are supposed to start embracing life – cancer comes crashing in

Friday 29 October is Canteen’s National Bandanna Day, the one day every year that generous Aussies, just like you, buy a bandanna or donate to support young people impacted by cancer. Every single $5 bandanna sold, and even the smallest $1 donation, goes directly to helping young people build coping skills and resilience that will last them a lifetime.

Bandanna Day is so important because it allows Canteen to give young people the support they need at exactly the time they need it.

Unfortunately, young people diagnosed with cancer are often forced to spend long periods in hospital undergoing treatment. This means they’re often isolated, miss weeks and sometimes months of school, start to withdraw from their social lives and can feel disconnected, depressed and challenged by a range of other social and emotional issues.

Thanks to your support, we’ve been able to embrace new technologies via our ‘robots’ program to make sure that these young people can remain connected to their friends and school throughout even the toughest cancer treatment plan.

Described as ‘an iPad on a Segway’ (and we have a version that sits happily on a desk too) our robots are specially designed for young students going through cancer treatment to stay connected to life. Each robot uses teleconferencing technology to sit in class while being operated remotely by the young cancer patient from home or hospital. Through their robot, they can attend classes, see and be heard by their friends and teachers and, perhaps most importantly, maintain daily routines and continue to feel a sense of normalcy.

Each young person is also supported by a keyworker from Canteen who works with them to make sure their specific needs are met by the program – and to link them up with any other helpful Canteen services such as counselling or online support.

According to Matt*, aged 12; “My robot helped me to stay connected and stay close to especially my core group, but not just my core group, all my peers. So just even rolling down the hallway and seeing everyone and just being in that environment and in that sort of group in collection, it makes you feel like you’re a part of something and you’re not; ‘Okay, I’ve got cancer now. I’m not a part of anything. I’m by myself’. It helps you feel like you’re with people and there are people there.”

Canteen robots also provide some much-needed independence at a time when young people feel that cancer has shaken their world. Depending on which robot they have, they can adjust the height of the robot, mimicking the motion of putting their hand up in class and move around throughout the school. In addition, each young person can choose when and how they use the robot.

As Pheobe*, aged 14, says; “It made me feel like I was doing something, I wasn’t just giving up… It’s on my terms—it makes me feel like I’m accomplishing something—when I’m having a bad day and I can go into school.” Robots make the transition of returning to school after treatment easier for young people because they’ve maintained a virtual presence in the classroom during treatment and feel just as engaged with their school and friends as before treatment.

Canteen’s vision is to be able to provide a robot to as many young people who need it, just like Matt and Phoebe, as we can. With your help, we can give young cancer patients the chance to feel supported and connected throughout one of the toughest times in their lives. Watch this space for details about how, why and what CSS will be doing to help.

For more about the robots program please visit canteen.org.au/robots. To join in on the fun of Bandanna Day, go to bandannaday.org.au.

*Names and ages have been changed to protect privacy.

Working with steel frames?

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According to Australian Construction Insights, as of September 2018, lightweight steel represents approximately 14 per cent of residential structural framing. Fast forward to June 2021, and with the influences of the Australian bushfires of 2019-20, COVID 19 and other environmental and economic factors, lightweight steel construction has been in many cases the answer to an ever-growing timber shortage across Australia.

Building successfully in steel requires a carefully selected combination of the right products, optimised design, and specialised engineering, making the ICCONS® Structnail® range of innovative steel-frame fasteners a game changer in this space.

The Structnail®, Gripshank™ SuperSharpy™ branded nails are specifically designed and engineered for installation for a wide range of materials and provide excellent pull-out loads into steel frame sections as thin as 0.55mm. The engineered SuperSharpy™ point and Gripshank™ knurling create an instant fused connection that is impressively simple.

Paired with a regular 15° pneumatic nail gun, users find installation speed that is unmatched by traditional screw or riveting systems.

FEATURES AND BENEFITS OF USING STRUCTNAIL® INCLUDE:

  • Pneumatic driven for rapid and easy install
  • Helical design for high performance in steel
  • Standard collation to fit multiple 15-degree coil nailer brands
  • Engineered point for fastening into 0.55mm to 2.5mm steel
  • PT2000™ coating for external applications to category 3 ensuring warranty
  • Made in the USA
  • 6-8 times faster installation than conventional methods
  • No pre-drilling required
  • Approved with industry leading cladding systems such as James Hardie™ and Weathertex™
  • Perfect for both on-site and offsite installation (prefab steel frame construction)

 

ICCONS® Structnail®, Gripshank™ Supersharpy™ come complete with approvals for use with major players in the cladding space – James Hardie™ and Weathertex™. Product specifications can be found in their technical supplements online.

For more information or an onsite demonstration on how Structnail® can help with your next project, contact your local ICCONS® representative via the website: www.iccons.com.au

Thread inserts

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There are more options available than you might think and selecting the right one for the job is critical.

Thread inserts are not just used to repair broken threads.

They are also used in OEM applications to strengthen threads in softer materials such as aluminium and magnesium. Because they are available in several forms it can be confusing as to which type should be selected for a particular job and why.

PowerCoil ‘wire thread’ inserts are the most well known and also the most versatile. To the uninitiated they might look like a simple spring, but in fact they are created with a specific diamond profile to suit the thread type required (Metric Coarse, UNC, BSW, etc).

Wire thread inserts also have a ‘tang’ at one end to aid installation. So what are the advantages of wire thread inserts? Firstly, they are inexpensive when compared to other inserts, simple to install, yet extremely tough, wear resistant and corrosion resistant. Secondly, they allow the stress loading from the bolt or similar threaded part to be more evenly distributed over the threads in the parent material, as the illustration shows.

Loksert threaded inserts are manufactured either from solid C1215 carbon steel or solid AISI303 stainless steel. They have pre-assembled dove-tailed locking keys which are driven into the parent material to create a positive mechanical lock against rotation.

This makes Lokserts ideal for applications where there is heavy wear and vibration such as the transport industry, mining, earthmoving and military equipment. They are used in high volume OEM applications such as railway carriages, transmission housings and suspension units.

One other advantage of Lokserts is that standard taps can be used to install them rather than the specialized STI taps used with PowerCoil inserts. This can mean a cost saving when an insert is required for low volume thread repair.

Bondserts are not well known in Australia but they should be. They are a simple and fast solution to a stronger fastener assembly in virtually any ferrous metal. Wind the insert into the tapped hole and the microencapsulated adhesive begins to set, and the newly installed inserts are fastener ready in 3-5 minutes. Maximum insert strength is achieved in 72 hours, at which point the Loctite™ 204 adhesive also seals against liquids and gases up to 6,000 psi.

Tapserts complete the picture. They are self-tapping inserts that are driven into a pre-formed or pre-drilled retaining hole. The cutting slots effectively tap the hole as the insert is wound into the parent material. Tapserts are ideal for use in low shear strength materials such as alloys, plastics and castings.

Whatever your thread insert requirement, Bordo has the expertise to help you select the most suitable type and guide you through the installation process.

The next generation

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Ultimate performance driven by safety – The next generation Milwaukee Angle Grinders

For Milwaukee Tool, there is nothing more important that understanding the needs and daily challenges of professional tradespeople. This is why the company continuously designs solutions that improve the lives of their users by making work easier, safer, and more productive. Their next generation range of M18 FUEL™ Angle Grinders are no exception. The M18 FUEL™ 125mm Angle Grinder with Deadman Paddle Switch (M18FAG125XPD-0) and the M18 FUEL™ 125mm Braking Angle Grinder with Deadman Paddle Switch (M18FAG125XPDB-0) are the next advancement in power, fast cutting, and most importantly, in safety.

Milwaukee Tool is strengthening its grinder range by providing important safety features. Both M18 FUEL™ angle grinders offer E-Clutch with kickback prevention, designed to monitor performance and shut down the tool if an overload condition is detected. The M18 FUEL™ 125 mm (5”) Braking Angle Grinder has RAPIDSTOP™ for fast disc braking in less than 2 seconds.

Users of corded grinders are often sceptical about whether cordless grinders can match cut speed and performance of their corded counterparts. The next generation M18 FUEL™ Angle Grinders deliver that power and speed while giving you the cordless benefits of being compact, lightweight and with a balanced design for comfort. Not to mention the Deadman Paddle Switch designed for easy manoeuvrability in various positions. With the broad range of materials that grinders are used to cut, users need to be able to get through most heavy duty material quickly and effortlessly.

While the lightweight, more compact design provides greater balance and feel compared to the previous generation of Milwaukee Angle Grinders, it also gives users an extra 5G per minute of steel removal compared to the previous model, demonstrating Milwaukee Tool’s ongoing commitment to product innovation. Users have begun to heavily rely on their cordless tools out in the field and being able to get through their day without needing to change their batteries is important for their productivity. When paired with the M18™ REDLITHIUM™-ION HIGH OUTPUT™ 6.0Ah Battery Pack, the M18 FUEL™ Angle Grinders can provide up to 135 cuts per charge in 12.7 mm (½”) rebar. Users can get an entire day’s work. The new M18 FUEL™ Grinders are fully compatible with the entire M18™ line, now offering more than 120 solutions on one battery system.

For ease of use, these grinders feature tool-free adjustable guards and the FIXTEC™ Nut system allows for tool-free accessory changes with quick release which reduces the amount of time to remove and fasten tight cutting and grinding discs to angle grinders.

M18 FUEL™ is engineered for the most demanding trades in the world, with these grinders built for industrial and construction applications. Remove weld beads and lumps; cut rebar, threaded rods, corrugated iron and fencing; and bevel pipe and other materials.

These angle grinders are suitable for professionals in fabrication, heavy machinery repair, fencing and roof installation.

Book in a visit with the Milwaukee Job Site Solutions (JSS) team to try the next generation M18 FUEL™ angle grinders at milwaukeetool.com.au

The cleanest cut

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In 2019, Austsaw introduced a new range of multi material saw blades onto the Australian market. The RaiderX multi-material blade was the result of two years of development work and involved testing blades from all major brands currently available on the Australian market. This development resulted in the RaiderX multi-material blade being capable of cutting up to 2x the life of similar blades on the market.

The aim in developing the RaiderX multi-material blade, was to achieve class leading performance, at a price affordable to every trade user. Each blade features premium grade TCT teeth precision ground to a triple chip design for controlled cutting, and an anti-friction coating which ensures the blade to runs cooler, extending the blade life and resulting in a clean, fast cut every time.

These blades were developed to cut a wide range of materials. Originally focused on cutting Aluminium, and then widened out to Plastic, MDF and Chipboard. Ultimately, we have found the RaiderX multi-material blade to be the most effective blade for cutting Composite Decking.

Composite Decking is rapidly becoming the most popular choice for outdoor decking in Australia. Durable and long lasting, composite decking is seen as the hassle-free alternative to traditional timber decking. Most composite decking is manufactured from a mixture of natural wood fibers and plastic or resin binders. When cut with a TCT circular saw blade, the presence of abrasive plastic and resin in the decking material contributes to a faster wear rate on the TCT teeth of the blade. Sharp saw blades are essential for working with composite decking products to maintain clean, smooth, sharp and accurate cuts.

In April 2020, Sheffield undertook a test using one of Australia’s leading brands of composite decking – Trex. The RaiderX multi-material blade was chosen for this test, with the objective to prove its suitability and life expectancy cutting the abrasive composite material. 3000 cuts were made on a 255mm mitre saw, with the cut quality being checked every 100 cuts. After 3000 cuts, the RaiderX multi-material blade was still producing a perfect clean cut – as good as the very first cut, and we have no doubt the same blade would be capable of thousands more perfect cuts.

For a decking contractor, this will give the confidence that the RaiderX multimaterial blades will be a perfect choice for composite decking projects, lasting for many jobs and giving an extremely low cost per cut.